Custom Ebike Battery Manufacturer for Your Unique Electric Bike Project

  • Over 10 years of custom e-bike battery manufacturing experience
  • Over 500 ebike battery customized projects in the past 10 years
  • International ebike battery after-sales agents in UK, Germany and
    USA
  • Our sales director lead our team to support your complex custom electric bike battery project

TLH Ebike Battery Certifications to Ensure The Quality

Your best custom ebike battery manufacturer

Finding high-quality custom battery suppliers has never been easier. TLH Battery offers a variety of different 24v electric bike battery customization solutions that are perfectly compatible with all brands and models of electric bikes.

Custom Any Ebike Battery for Your Brand

Strict Quality Control Process for Each ebike Battery Order

  • Some new ebike battery solutions, we will test your sample with our electric bike in our side
  • Our PE engineer modify our battery craft in period time
  • Each ebike battery will do charge and discharge aging testing before shipment
  • To ensure the quality,10% of your order will do fall drop test
Cell TypeSamsung/LG/Chinese 18650 2600mAhCharge ModeCC-CV
Battery ModelTLH-EV010CStandard Charge Current (A)3A
Nominal Capacity (AH)15.6AhCharge Time under Standard Charge Current5-6 hours
Nominal Voltage (V)36VCharge Temperature Range0-45°C
Battery Size390*80*80mmDischarge Temperature Range-20-60°C
Discharge Cutoff Voltage (V)28VBattery Net Weight (include BMS) (kg)3.0 kg
Charge Cutoff Voltage (V)42VCycles Life>600 times
Maximum Discharge Current (A)40AWarranty12 months
Continuous working Current (A)15A

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24V E-bike battery-The Ultimate Guide

Electric bikes have seen an increasing trend in Pandemic, and it seems like electric bikes will soon become an integral part of every Individual.

E-bike batteries have a crucial role in deciding the bike’s performance; thus, our technical staff has devised the following set of questions and answers for your knowledge.

1. How should you charge the 24V E-bike battery?

Charging has a crucial role in defining an E-bike battery’s lifetime, and you should consult your user manual to understand the limitation of the battery pack.

Our technical staff has suggested that you should charge your battery after each ride.

Our batteries are equipped with a battery management system, and this system enables high voltage cut-off.

So when the charging goes beyond the set value, the high voltage cut-off system shuts down the charging.

You can optimize battery output for 450-500 charge cycles before getting a cell capability downfall from these routines.

Simultaneously, if your batteries aren’t equipped with BMS, they will get drain in a very short period of time.

You should also ensure that your battery temperature should be normal while charging; you should avoid charging after a long hot day ride.

Take 30-40 minutes and let the battery achieve the room temperature

Try not to charge your batteries for the longer period of time fully, and you should keep charging at almost 80%.

You can charge it to full before getting the ride.

From this practice, you can double the life cycle of your battery.

It would help if you charged your E-bike batteries with manufacturer recommended chargers only, and these chargers are right according to battery requirements.

Chargers of other specifications might affect the charge cycle of your battery packs.

2. How should you store a 24V E-bike battery?

It is really necessary to control cells’ chemistry; otherwise, you can end up losing battery efficiency.

It is requested to store 24V E-bike battery packs at room temperature along with at least 50% charge.

You should avoid storing battery packs at 100% of your capacity.

Simultaneously it would be best if you kept other physical parameters such as humidity at a constant level.

After some research, it is stated by our technical staff that your battery pack degradation is least in between 35-75% of charge.

State of charge is one of the most deciding factors in battery aging.

If you have more than 80% or a SOC with less than 30%, then chemical reactions in between electrode and electrolyte are accelerated.

It would be best if you tried to store the battery pack away from fire hazards; if any leakage from the battery pack, it can result in an accident.

You shouldn’t store your battery packs for a very long period of time, and you should try to discharge them after every 1.5-2 months.

You should isolate terminals of battery packs so that it doesn’t cause any short circuit.

You should practice maintenance checks even if your battery is in storage, and this can keep your battery optimized even in long storage time.

Before using batteries after a more extended period of time, you should first check all of the battery packs’ safeties and protections.

You should make sure that BMS is fully functional, and you shouldn’t use the battery pack to maximum right after the storage.

3. What are the potential hazards for a 24V E-bike battery?

Lithium-ion battery packs are safer than batteries of other chemical compositions; there are still some hazards for it.

Electric battery packs require AC intake from your home supply to charge; if there is a surge in your house supply, it might affect your battery charger.

Your electric bike charge contains rectifiers that convert AC supply to DC supply to charge your battery packs. If any of the rectifier malfunctions, it might affect the cell balancing.

There can be a potential hazard of the short circuit, it can happen if you met an accident and the wires get short with your bicycle’s body.

This can cause a shock to the end-user; it is always advisable to install a Battery management system; this provides multi-level protection to your device and the end-user.

Apart from this, there can be a high charge and discharge from your battery pack, which can malfunction your E-bike circuitry.

If you have exposed your batteries to high temperatures and higher charge level, it will result in the battery pack’s early discharge.

It would help if you did not dispose of your used Ebike battery packs to open ground; this can harm other animals and birds.

Simultaneously, any leakage from the battery pack will toxicant the land present there.

It is advised to recycle your battery packs to minimize global warming.

Another potential hazard is the shipping of 24V E-bike battery packs, and if they aren’t shipped according to the right standards, it might damage your battery pack.

4. What is the lifetime of a 24V E-bike battery?

It is not a simple question to answer because this has numerous factors to consider.

One of the dependent factors is the power of the 24V E-bike battery, and this factor is inclined with the battery management system.

The battery management system enables multi-level protection and saves your battery pack from various faults.

A lifetime of battery majorly lies in your usage, and if you are using the battery pack right according to the user manual and set standards, it will enhance your life battery pack.

Some E-bikes are equipped with multiple levels to help in setting the desired speed of battery life.

Usually, you should ride almost from 24 km to 71 miles in a single charge of your E-bike.

In case you are riding more than a set km for a single charge along with high speed, you should expect less from your E-bike battery pack.

We suggest our retailers charge your Battery packs at least one time in 30-40 days.

We provide almost 600 lifecycles which are more as compared to other suppliers.

If you are using the battery right according to set requirements, your battery will last almost 2.5 years.

5. What are the 24V E-bike batteries are made up of?

Usually, 24V Electric batteries are made up of Li-ion or made up of lithium polymer battery packs.

Some of the E-bikes have lead-acid batteries, but such batteries are restricted in the life cycle.

Simultaneously, lead-acid batteries are heavier and less durable than lithium-based batteries.

Almost 99% of the production of electric bike in Europe is based on lithium.

From this, we can understand that lithium-based batteries are more usual in Europe due to their performance, weight and charge cycles.

Lithium and lead acid-base battery packs are made up of cells, but both contain different electrolyte and electrodes.

The lead-acid battery packs are heavier, and they have only 210-310 charge cycles, but lithium ones are quite compact, and their charge cycles last in between 500-1000 charge cycles.

LiPo based batteries are the extension of lithium-ion batteries, these batteries are cheap and compact, but their service charge is undetermined and are fragile.

6. How should you place a 24V E-bike battery in the bike?

The placement of a bike depends on a number of factors, such as the frame dimensions of the bike.

More than 50% of the city bikes have their batteries mounted on carrier rack.

Simultaneously mountain bikes have their batteries place on a down tube.

You can also customize batteries’ placement; TLH batteries are quite compact and lighter in weight; thus, they can be placed easily anywhere on a bike.

Simultaneously there are three different types of motors placed in E-bike.

Placement of batteries in your bike

Figure 2 Placement of batteries in your bike

The two most ordinary sorts of focus motors used in electric bicycles are brushed and brushless.

Various plans are open, fluctuating in cost and flightiness; direct-drive and furnished motor units are both used.

For more information on how to replace a battery to your bike, please visit the following video.

There are primarily three kinds of engine areas in an electric bicycle as depicted underneath.

One of them is the Front center point, which is situated on the front tire, while another area is the back center point; they give power from the back to the bicycle, giving the more regular impact.

Finally, in the mid-drive position, in this area, the engine is set in the mid of the cycle.

7. What is the cost of a 24V E-bike battery in the bike?

The cost of E-bikes varies according to your number of orders.

You can visit our Alibaba store for basic rates.

We offer free sampling to our prestigious customers.

Shipping cost in china is quite minimal.

We can connect you with potential freight forwarders for shipping to international destinations.

We offer 12 months of warranty to our customers, and this warranty can be extended at the request of our customers.

Comparison of energy consumption

Figure 3 Comparison of energy consumption

We give our customers free storage for a particular number of days depending upon your order size.

We are manufacturing Batteries for more than a decade, and TLH is committed to providing you 24V E-bike batteries at minimal rates with maximum performance.

8. How should you repair 24V E-bike batteries?

TLH battery packs are simple to operate and maintain; thus you can easily repair your battery pack in case of any fault.

You can always access the user manual for tracing any fault; we have presented a number of steps to trace the faults.

Sometimes batteries can’t be repaired; hence they have to be changed.

You should check your battery from the battery management system; BMS will provide you with the list of faults and represent further actions for it.

If the batteries can’t be repaired, you need to dispose of recycling to avoid any hazard.

You should also check the protections of battery packs, and sometimes the battery is shut down in response to a surge to save your battery and device from any damage.

Do check for short circuit scenarios, and this might tripping your battery again and again.

If your battery isn’t proper charging, then you should look for the cell balancing.

The imbalance of cells might result in improper charge and discharge of cells.

If your battery is exposed to extreme temperatures, then the repair can’t be undone.

In this case, you have to dispose of the battery pack.

TLH 24V E-bike batteries are quite strong, so they can bear a lot of physical pressures.

If the battery pack is met with a lot of damage, you might have to dispose of the battery pack.

In such conditions, please check for any leakages and short circuit scenarios.

9. What are the specifications and features of 24V E-bike batteries?

Our 24v Ebike batteries have diverse applications; in case you want to know more about our 24V E-bike batteries, then please visit the TLH website or refer to the FAQs section

Our clients typically ask us about the battery framework with the most un-complex correspondence; for this, we have prepared our Electric bicycle batteries with the advanced correspondence convention.

CANBUS and UART are one of their models; through this framework, you can have a baud pace of 1mbps.

Generally, our group request that you characterize us correspondence convention for your battery observing framework, yet in the event that you’re not mindful of one, at that point, our clients will plan BMS with CANBUS, UART or SMBUS as per your prerequisite and request.

Our batteries have a more extended lifetime.

Customize your E-bike

Figure 4 customize your E-bike

Normally, it relies on individuals’ use, yet on normal, they give ideal outcomes for a very long time. Our batteries have more than 600 lifecycles, which will bring about higher proficiency for your gadget.

TLH gives lifetime backing to its clients just as we give you batteries guarantee of at any rate a year, and we may stretch out this term to two years on the solicitation of clients.

Clients ordinarily give us BMS and 3D plans for electric bicycle batteries.

Yet, in the event that you don’t have this office, at that point, there isn’t anything to stress over on the grounds that our specialized group is here to plan the BMS plan and 3D drawings according to your necessity.

When you affirm the plan and drawings, TLH designers will additionally modify them in the subsequent variant.

Our electric bicycle batteries are outfitted with useful cells to make your battery healthy and dependable, and we use cells from much-referred to organizations, for example, Samsung, Chinese, Panasonic and LG and so on

We get cells either straightforwardly from their industrial facility outlets or their authoritatively perceived vendors.

As TLH offer high voltage and energy charges, we try to furnish you with effective securities to guarantee your well-being.

TLH offers over-voltage, interior short out, warm burden and significantly more to its batteries to guarantee the protected working of electric bicycle batteries for your gadgets and clients.

Alongside it, we offer an electric center of incredible quality alongside a BMS defensive plate to evade cheat just as over-release; this will come at last prompt a long life for your E-bicycle battery.

Our electric bicycle batteries have a battery level marker in the type of LED.

This will make an exact presentation for battery remaining force.

You can get the notice for charging time, and it will likewise maintain a strategic distance from the shut down of force while riding.

We can likewise offer waterproof packaging alongside a hard plastic shell, which makes our batteries better, as thought about, than conventional batteries.

Our electric bicycle batteries accompany security keys, so you don’t have to stress taking electric bicycle batteries.

10. What is the MOQ for 24V E-bike batteries?

There is no particular MOQ for the purchase of 24V E-bike batteries.

TLH prefer customers having a good number of quantity.

We offer free sampling to our customers.

Simultaneously we offer multiple revisions to the prototype until you are satisfied with all of the specifications.

We give special discounts to customers in a large number of quantity.

We offer to market competitive prices to you.

11. What are the protections in your 24V E-bike batteries?

Our batteries are equipped with Battery management system, this enable multi-level protection for your battery packs.

BMS is quite efficient and it is also assisted with a fast communication protocol.

We have different options for E-bike batteries’ fast communication protocol, such as CANBUs, ETHERNET, PROFIBUS, etc.

These communication protocols enable efficient communication to respond to any fault.

Our batteries have protections for voltage and current surges.

We have protections for short circuit.

We have protections against the working of batteries at extreme temperatures.

We have a voltage regulator to ensure a smooth supply of voltage to your Electric bike.

The battery management system trips the system as soon as it witnesses a fault in it.

We have installed a cell balancing system in the batteries to ensure proper charging and discharge of battery packs.

We can also install customized protections on your request.

Let us know about your applications, and we will suggest to you all possible protections for them.

12. What type of composition should you prefer in 24V E-bike batteries?

There are usually three types of compositions in 24V electric bikes.

Usually, there are Lipo batteries, lithium-ion batteries and lead-acid batteries.

Lead acid batteries are heavier and expensive, along with a few numbers of lifecycles.

Lipo batteries are the extension of Li-ion batteries but they are not as good as Li-ion batteries are.

Li-ion batteries set best for electric bike batteries due to their price performance and compactness.

You can watch the difference of performance in the following video.

13. How should you optimize the performance of 24V E-bike batteries?

24V E-bicycle batteries are getting well known and mainstream as time passes.

24V E-bicycle batteries are acclaimed because of their similarity, sturdiness, science, and long life.

24V E-bicycle batteries could last as long as ten years on the off chance that you handle them with care and ordinary support.

Here is a portion of the tips to follow for the durable existence of the battery packs;

Our specialized group profoundly informs you to keep away from any sort regarding cheating and release.

It is truly important for you to deal with this issue; else, it could obliterate your battery execution as well as it will harm the hardware of your gadget.

To maintain a strategic distance from this, you need a proficient battery security framework that could guarantee a protected and smooth voltage stream to the cells.

Overheating of the cell is one of the significant downsides of cheating; it could prompt fire risks in extreme cases.

There are various explanations behind the following fault.

One reason for it very well may be the helpless security arrangement of the battery.

Another explanation could be the flawed establishment of the insurance framework.

At the same time, some unacceptable establishment of the insurance framework could likewise prompt battery disappointment.

Over-releasing additionally impacts cell harm; BMS ought to be sufficiently dynamic to eliminate the heap on the off chance that the cells are going for full release.

The next tip from our specialized group is to clean the terminals at the establishment’s hour appropriately.

Generally, the battery terminals are the development of aluminum and copper, and the exhaust with the progression of time on account of the oxide layer’s arrangement because of air openness.

At the hour of establishment, you should ensure that terminals of BMS modules, interconnectors ought to be cleaned appropriately to stay away from any possibility of oxidation.

You should keep a common mind terminal, and you should clean oxide layers occasionally to dodge any disappointment.

The following tip from our group is to utilize the right terminals mounting equipment.

It would help if you used, in any event, 2 cm long darts for terminals having 90Ah.

In the event that you are having cells of M6 terminals, you ought to incline toward the utilization of 1.5 cm jolts.

For your guarantee, you should estimate the cell’s string profundity, and you should ensure that the jolt shouldn’t be fixed till the lower part of the opening.

14. What type of E-bikes requires 24V batteries?

It depends upon the specifications and features of your electric bike.

We have a number of options for 24V electric bikes.

Different types of Electric Bikes

Figure 5 Different types of Electric Bikes

You need to check the load, power and required voltage for the battery pack.

Once you have this information, you need to represent the data to our technical staff and its application.

15. How can you fulfil our demand for 24V E-bike batteries?

We are the leading producer of LiFePO4 Battery packs, and we are in this industry for over ten years.

We have customers’ set of experiences from everywhere in the world.

TLH is creating sharp batteries for more than ten years, our gathering is incredibly able, and we oblige the forefront world’s necessities.

Our splendid LiFePO4 Battery packs have gainful correspondences, for instance, UART, CANBUS, Ethernet, and Bluetooth.

Our LiFePO4 Battery packs are extreme for disagreeable use; be that as it may, you ought to reliably check the battery’s manual to consider as far as possible.

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